Aseptic Liquid Vial Filling & Stoppering Machine
Harsiddh engineering is reputed for providing small, easy to use, economical and high quality vial filling and stoppering machines. Our six head filling and sealing machine is specially designed to cater for all pharmaceutical, R&D and other chemical filling of sterile vials. The equipment handles vials ranging in various capacities. Our Vial Liquid Filling with Rubber Stoppering Machine has CE certification.
The machine fills liquid into the vial and then adds a rubber stopper. The device receives sterile vials that pass through a conveyor belt and then a star wheel that holds vials in position when filling. Special sensors are mounted to ensure that no vial, no filling condition is achieved. The filling process is achieved through the syringes and nozzles. After completion of the filling process, the star wheel exit mechanism delivers the six vials to the vibratory rubber stoppering system via a conveyor for sealing and finally exits vials after sealing.
The contact parts are manufactured using corrosion free stainless steel SS 316 and made according to cGMP specifications. Piston pumps are used during filling and the volume can be adjusted by altering the stroke length. Syringes have non-return valve to ensure that the sucking and delivery process have no volume variation.
Liquid Vial Filling With Rubber Stoppering Machine is compact and free of vibrations. It uses a single synchronized motor to drive all units in tandem and ensure smooth operation. The stopper and vials can be heated and cleaned through pre and post nitrogen flushing system.
- Compact cGMP model.
- No Vial No Filling system.
- Multiple Dosing Systems.
- Injectable filling with accuracy of ± 1% of uniform density Injectable powder can been sured by setting the depth of piston in the port of powder wheel.
- Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Air Flow (LAF).
- All motors are provided with appropriate contactors and relays for the protection against any Overload or jamming.
- Rotary turntable attached with the machine for automatic in feed of vial on conveyor.
- Safety clutch system to avoid Vial breakage.
- Variable A.C.Frequency Drive for speed adjustment.
- All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316and easily removable for required Autoclaving/ Sterilization.
- S.S. square pipe frame structure to avoid any vibration with adjustable screws to adjust conveyor height as per out feed of sterilizing tunnel.
- All driving is through High quality imported Gear motor for better machine performance without vibration.
- Imported Gear Motor for Main drive, in feed and out feed turn tables.
- It is a compact and vibration resistant model.
- To avoid the usage of expensive powder, No Vial No Filling principle is followed.
- To secure against the overload, the machine is configured with electric motors with specific contractors and relays.
- All the components are made with AISI SS.316.
- Imported gear motor for the in feed and out feed procedure.
- Whole machine is surrounded by specifically made protection cabinet.